Ultra wear-resistant acid fracturing hose
Acid fracturing technology is a commonly used method to increase the production of oil and gas wells in the process of oil and gas extraction. The ultra wear-resistant acid fracturing hose is one of the key equipment in this technology, its function is to transport high-pressure acid during the acid fracturing process, protecting oil and gas well pipelines and equipment from acid corrosion and wear. This article will introduce the characteristics, structure, materials, manufacturing process, application fields, and market prospects of ultra wear-resistant acid fracturing hoses.
1、 Characteristics
Ultra wear-resistant acid fracturing hose has the following characteristics:
1. High wear resistance: The inner wall of the pipeline is made of high wear resistant materials, which can effectively reduce pipeline wear and friction resistance, and improve the service life of the pipeline.
2. High corrosion resistance: The ultra wear-resistant acid fracturing hose can withstand the corrosion of various acids, ensuring the long-term stable operation of the pipeline.
3. Lightweight and portable: The ultra wear-resistant acidizing fracturing hose is lightweight, easy to handle and install, and is particularly suitable for on-site operations.
4. Quick connection: The ultra wear-resistant acid fracturing hose adopts a quick connection design, which is convenient for installation and disassembly, and improves work efficiency.
5. High temperature and high pressure resistance: The ultra wear-resistant acid fracturing hose can withstand the impact of high temperature and high pressure fluid flow, ensuring the safety and stability of the pipeline.
2、 Structure
The ultra wear-resistant acid fracturing hose is mainly composed of three parts: the inner layer, the outer layer, and the reinforcement layer. Among them, the inner layer is the inner wall of the pipeline made of high wear-resistant material, the outer layer is made of high-strength rubber material, and the reinforcing layer is made of high-strength fiber material. This structural design can ensure the compressive, tensile, and impact resistance of the pipeline.
3、 Materials
The materials used for ultra wear-resistant acid fracturing hoses include high wear-resistant polyester fiber, high-strength rubber, high-performance resin, etc. These materials have excellent wear resistance, corrosion resistance, and mechanical properties, which can meet the performance requirements of ultra wear-resistant acid fracturing hoses.
4、 Manufacturing process
The manufacturing process of ultra wear-resistant acid fracturing hoses mainly includes the following steps:
1. Preparation of inner pipeline: High wear-resistant polyester fiber material is used to prepare the inner pipeline, and the inner wall is treated to improve the wear resistance of the pipeline.
2. Preparation of outer rubber hose: Use high-strength rubber material to prepare the outer rubber hose, and add high-performance resin to enhance the strength and corrosion resistance of the hose.
3. Winding reinforcement layer: High strength fiber material is wrapped between the inner and outer layers to enhance the compressive, tensile, and impact resistance of the pipeline.
4. Vulcanization treatment: The entire pipeline is subjected to vulcanization treatment to tightly bond the materials of each layer, improving the overall performance and service life of the pipeline.
5. Testing and Packaging: Conduct various performance tests on the sulfurized pipes, and packaging them after passing the tests for factory sales.
5、 Application Fields and Market Prospects
Ultra wear-resistant acid fracturing hoses are widely used in the extraction of fossil fuels such as oil and natural gas. In the process of oil and gas field exploration, oil and gas well drilling, completion, and oil and gas extraction, acid fracturing operations are required to increase the production of oil and gas wells. In these fields, ultra wear-resistant acid fracturing hoses have broad application prospects. With the continuous increase in global energy demand, investment in the field of oil and natural gas extraction is also increasing, providing a broad market space for the development of ultra wear-resistant acid fracturing hoses. At the same time, with the continuous progress and innovation of technology, the performance and service life of ultra wear-resistant acid fracturing hoses will also be further improved, bringing greater economic and social benefits to the field of oil and natural gas extraction.